If any dameges found, replace the bushing with a new one. Inspect the oil pump valve wall and clutch cover bore wall for nick, scratches or other damage. Do not attempt to disassemble the front shock absorber. To insure proper performance and longevity of the clutch assem- blies it is essential that the clutches engage smoothly and gradu- ally. If the piston diameter is less than the service limit, replace the piston. Use engine oil unless Measure in voltage range. Measure in diode test range.
Therefore, the jet size and the positions of any adjustable parts should not be changed from the original settings. Indicates a potential hazard that could result in death or injury. If either is out of specification or the different between these two measurements is more than the limits, replace both the piston and piston pin. Front suspension arm bolt: 50 N. Rear brake panel nut: 28 N.
It is highly recommended to replace a tire when the remaining depth of the tire tread reaches the following specification. Air leaking from joint between starter body and Tighten, adjust or replace carburetor. Neglecting the spark plug maintenance will eventually leads to difficult starting and poor engine performance. Engine removal is sequentially explained in the following steps. Front hub nut: 65 N. Do not miss there two parts.
If any damage are found, replace the front shock absorber with a new one. Mea- sure the float height A while the float arm is just contacting the needle valve using vernier calipers. Print what you need when you need it! If the winding is in sound condition, the resistance should be close to the specified value. Suzuki recommends that customers use alcohol free, unleaded gasoline whenever possible. Gas leaks from crankshaft oil seal. Below is an example of the topics this manual covers, an absolute wealth on information at your fingertips. If the spark plug is used for a long period, the electrode gradually burns away and carbon builds up along the inside part of the spark plug.
Extrem care must be taken. Front shock absorber upper bolt: 29 N. . The drive chain joint clip should attached in the way that the slit end will face opposite the direction of travel. Make sure the sealed side of the bearing face out- ward. Holding the manual as shown at the right will allow you to find the first page of the section easily. Major lubrication points are indicated below.
Since you already have a maintenance manual that youve been using for routine maintenance, you need only assure that you have on hand a parts catalogue for any repairs that are necessary. Throttle cable play A should be 3 — 5 mm 0. Maintenance intervals are expressed in terms of kilometers, miles and months, and are dependent on whichever comes first. Air leaking from carburetor joint. If the distance exceeds the service limit, the chain must be replaced. Position the dial gauge, as shown, and rotate the crankshaft slowly to read the runout. If the air cleaner is clogged with dust, intake resistance will be increase, resulting in a decrease in engine output and an increase in fuel consumption.
This routine maintenance should include changing the oil, inspecting the shift linkage - steering - suspension - coolant system - fuel system - drive belts - engine mounts, changing the spark plugs, and replacing the fuel and air filters. Refer to page 2-15 for the locations of the following bolts and nuts on the motorcycle. Pay special attention to the mes- sages highlighted by these signal words. Check that all chassis bolts and nuts are tightened to their specified torque. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, 17. Wash the bearing with a cleaning solvent and lubricate it with Play motor oil before inspection. An unleaded gasoline is recommended.
If the conrod small end inside diameter exceeds the service limit, replace the conrod. Inspect the oil seal and if it is dam- aged, replace it with a new one. If any damages are found, replace the tie rod with a new one. The text of this manual is divided into sections. Tighten or replace defective parts.